[Aurelio] wrote in to tell us about the smartCaster, an “Open source automatic roto-casting machine.”  For those of you not familiar with roto-casting, or rotational molding, it’s a process whereby something to be formed is placed into a mold and then melted while spinning.  This item is often plastic, but it can be another material such as plaster of Paris or even chocolate.

Naturally, having something made using this process is generally very expensive and generally requires a high volume of parts to be made. The smartCaster Kickstarter project aims to change this. Although in the prototype stage currently, [Aurelio] claims to need only $1571 to finish his project and make it ready for the prospective at-home rotational molder.

Although it’s a much different tool than we see here most of the time, for the right project (custom Easter Bunnies anyone?) it could be quite useful. Check out a video of the prototype in action after the break.

Filed under: misc hacks, tool hacks

[Will Jack] built a heavy water fusion reactor and then won district and regional science fair projects with it. Someone give this man a job!

We looked in on his fusion reactor about a year ago. At the time he had managed to build a magnetic containment field but didn’t have the voltages or the deuterium necessary to achieve fusion. We’ll that’s all changed. Using a boron-10 lined sensor tube he’s managed to detect the rise in neutron counts that would indicate fusion. Remarkable. He’s now working on a refined gas system that will allow him to increase the deuterium purity by cutting down on the leak rate. He mentions a few other hardware improvements such as a new containment unit and an ion source upgrade. Both of these concepts go beyond our knowledge so do make sure to put on your Nuclear Engineering hat while reading through his project update.

Filed under: misc hacks

There’s a loaded gun but its got only one bullet. Spin the cylinder, point at head, and pull the trigger. The game’s not over until the bullet is used and a player is done. This game’s got a twist though, the cylinder has at least one million chambers.

The Flash_Destroyer is testing the limits of EEPROM rewrites. It fills that little eight-pin chip with data, then verifies what has written. When it finds and error the game is over. The chip is rated for one million rewrites but while we were writing this it was already well over two and quarter million. We usually prefer to be creators and not destroyers with our hacks but there’s something delightful about running this chip into the ground. See the startup of this device after the break and click through the link above to see a streaming feed of the progress.

[Thanks Drone]

Yes, its true. Facebook has completely rewritten the PHP runtime to make it faster and more efficient, and its completely open source. Named HipHop, its described as a source code transformer, changing PHP into optimized C++ which is then compiled using g++. Thus keeping the best aspects of PHP while taking advantage of the performance of C++. Using HipHop, the Facebook web server CPU usage has been decreased by about fifty percent! And who would have thought that this and many other cool advances in programming, started at a Hackathon.